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Accessories
Axles
Bearings
Band Brakes
Disc Brakes
Cables
Cargo Nets
Centrifugal Clutches

Chain & Links
Chain Lube
Engine Parts
Gaskets, B&S
Jackshafts
Kill Switches
Manco Parts
Max Torque Belts

Mini Bike Parts
Mini Chopper Parts
Pedals (foot)
Rims and Hubs
Safety Flags
Safety Padding
Shock Absorbers
Spacers/Bushings

Spark Plugs
Sprockets
Steering Wheels
Throttle Parts
Tie Rod Ends
Tires & Tubes
Tools Page
Trouble Shooting

Gear Ratio Chart
Go Kart Catalog
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Ordering Information
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Comet Torque Converters: Comet Drive Belts, Clutches & Parts . Home . Parts Catalog

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Go Kart Chain and Mini Bike Chain

Standard Roller Chain Specifications & Strengths

Chain Size Pitch Roller
Diameter
Roller
Width
Pin
Diameter
Average
Tensile
Pounds
Per Foot
#35 3/8" 3/16" 3/16" 1/8" 2,100 .22
#41 1/2" 5/16" 1/4" 1/8" 2,000 .27
#420 1/2" 5/16" 1/4" 5/32" 3,700 .38
#40 1/2" 5/16" 5/16" 5/32" 3,700 .41

Many chains have the chain size stamped directly on the chain links
#35,40,41 & 420 chain are used in the Fun Kart and Mini Bike Industry
An 11 or 12 tooth clutch sprocket usually indicates the use of #35 chain
10 tooth clutch sprockets usually indicate the use of #40, 41 or 420 chain
Make sure you order enough chain, any extra links can always be removed

Standard Roller Chain and Links

Chain - 3 Ft Rolls

Pre-Cut 3 Foot Sections Of Chain
One Masterlink Included

Part Number Description Price Add to Shopping Cart
11-9322 3 FT #35 CHAIN W/LINK 10.99
11-9320 3 FT #41 CHAIN W/LINK 11.99
11-9318 3 FT #40 CHAIN W/LINK 12.99
420-3 3 FT #420 CHAIN W/LINK 12.99

Chain - 4 Ft Rolls

Pre-Cut 4 Foot Sections Of Chain
One Masterlink Included

Part Number Description Price Add to Shopping Cart
11-9321 4 FT #35 CHAIN W/LINK 12.99
11-9319 4 FT #41 CHAIN W/LINK 13.99
11-9317 4 FT #40 CHAIN W/LINK 14.99
420-4 4 FT #420 CHAIN W/LINK 14.99

10' Rolls of Chain

Pre-Cut 10 Foot Sections Of Roller Chain
One Masterlink Included

Part Number Description Price Add to Shopping Cart
11-384 10 FOOT ROLL #35 CHAIN 22.50
11-386 10 FOOT ROLL #41 CHAIN 23.50
11-385 10 FOOT ROLL #40 CHAIN 26.50
11-392 10 FOOT ROLL #420 CHAIN 26.50

100 Foot Chains

100 Foot Sections Of Roller Chain

Part Number Description Price Add to Shopping Cart
11-394 100 FOOT ROLL #35 CHAIN 199.50
11-395 100 FOOT ROLL #41 CHAIN 209.50
11-5811 100 FOOT ROLL #40 CHAIN 239.50
11-9867 100 FOOT ROLL #420 CHAIN 259.50

Master Links

Connecting Links (Master Links)

Part Number Description Price Add to Shopping Cart
11-400 #35 MASTER CONNECTING LINK 1.25
11-402 #41 MASTER CONNECTING LINK 1.25
11-401 #40 MASTER CONNECTING LINK 1.25
11-408 #420 MASTER CONNECTING LINK 1.25

Masterlink Installation
Chain Replacement

    Removal
  • 1. Remove the guards covering the drive components.
  • 2. Rotate the drive wheel to place the master link (3) in an accessible position between the two sprockets.
  • 3. Slide the retaining clip (1) of the master link (3) until the reliefs are centered over the link pins.
    Remove the clip and side plate (2).
  • 4. Slide the master link out and remove the chain.
    • Installation
  • 1. Install new chain.
  • 2. Slide the pin portion of the master link (3) in to each end of the chain to be connected.
  • 3. Slide the side plate (2) portion of the master link on to the pins.
  • 4. Slide the retaining clip (1) on to the pins until the clip snaps securely in to place.
  • Caution: The master link should be installed with the open end of the retaining clip (1) facing away from the direction of the chain rotation (4).

    Half Links

    Connecting Offset Links (Half Links)

    Part Number Description Price Add to Shopping Cart
    11-412 #35 OFFSET HALF LINK 1.50
    11-414 #41 OFFSET HALF LINK 1.25
    11-413 #40 OFFSET HALF LINK 1.25
    11-420 #420 OFFSET HALF LINK 1.50

    Chain Guards and Tools
    For Go Karts and Mini Bikes

    CHAIN DEFLECTOR

    Chrome Plated Chain Deflector

    Part Number Description Price Add to Shopping Cart
    1810 CHROME PLATED CHAIN GUARD 7.99
    This chain deflector is universally adaptable to all small engines
    Helps prevent broken chain from flying, diverting it to the ground
    Universal Chain Guard, 2" wide, 7" long

    Gem Chain Guard

    Steel Chain Guard For Go Karts & Mini Bikes

    Part Number Description Price Add to Shopping Cart
    GPG1228 CHAIN GUARD BRIGGS/TECUMSEH 18.99
    Stamped steel chain guard 2-1/2" wide 13-1/2" long

    Black Chain Guard

    Steel Chain Guard For Go Karts & Mini Bikes
    Use on Briggs & Stratton and Tecumseh Engines

    Part Number Description Price Add to Shopping Cart
    GPG1227 CHAIN GUARD BRIGGS/TECUMSEH 16.99
    Stamped steel chain guard 2-1/4" wide, 9" long

    Small Azusa C Guard

    Steel Chain Guard For Go Karts & Mini Bikes
    Use on Briggs & Stratton and Tecumseh Engines

    Part Number Description Price Add to Shopping Cart
    1809 CHAINGUARD BRIGGS & TECUMSEH 8.99
    Steel chain guard 1-3/4" wide, 7" long. Mounting holes 4-3/4" apart center to center

    Chain Tool

    Chain Breaker Tool

    Part Number Description Price Add to Shopping Cart
    32-1733 CHAIN BREAKER LI 14.99
    For use with #35, 40, 41 and 420 chain.
    Fast and simple method of taking apart rivet type roller chain.

    Azusa Chain Tool

    Chain Breaker Tool

    Part Number Description Price Add to Shopping Cart
    4899 CHAIN BREAKER TOOL 27.99

    Chain Care

    First, each chain has quite a number of steel pins that are rubbing inside of "steel tubes". These are commonly called rollers, but it is obvious that they do not roll. They just rub back and forth, at very high speeds, under considerable load, pressure and heat.
    Squirting oil or even chain lube directly on these rollers does very little good unless the lubricant is given time to pentetrate between each pin and the corresponding "tube". The lube must go along the side links on each side of the chain, then allow 8 to 10 minutes for penetration and evaporation before starting the engine to ensure the centrifugal force will not sling it away. The clutch sprocket and the main drive sprocket should be perfectly aligned so that they don't rub against the side links. Rubbing wears the teeth and ABSORBS HORSEPOWER. The chain tension is adjusted by loosening the motor mounts under your engine and sliding the engine (in either direction) until you reach the proper tension.

    Chain Adjustment

    Check the chain adjustment and readjust it if it has more than 1/2 inch flex between the sprockets. Loosen the engine mounting bolts (under the motor mounting plate) and slide the engine to adjust the chain tension. Allow between 1/4 inch and 3/8 inch flex for proper adjustment. Be sure the clutch sprocket and the main drive sprocket are properly aligned. Tighten the four engine mounting bolts securely after you reach the desired chain tension. Do not over-tighten the chain or reduced clutch and chain life will result.

    Chain Adjustment for Clutch Karts

    Chain

    • 1. Remove guards covering the drive components.
    • 2. Loosen, but do not remove the four engine mounting bolts (1).
    • 3. Slide the engine as nessessary to obtain 1/4" to 3/8" of chain flex.
    • 4. Be sure the clutch sprocket (2) and the drive wheel sprocket (3) are perfectly aligned.
    • 5. Securely tighten the four engine bolts.
    • 6. Recheck chain tension.
    • 7. Replace the guards covering the drive components. Install new guards if damaged.
    Do not over tighten the chain or reduced clutch and chain life will result

    Chain Lubrication

    For best chain life, it should be lubricated with a graphite type lubricant such as a spray-on type that evaporates leaving graphite on the chain. Using motor oil will do but may cause dirt particles to stick to the chain resulting in abrasion. Motor oil is widely used but graphite type lubrication is superior.

    Chain Puller Tool

    Chain Holder Tool

    Roller Chain Holder Tool

    Part Number Description Price Add to Shopping Cart
    32-9071 CHAIN HOLDER TOOL (PULLER) 14.99
    For use with #35 through #60 chain and #420 chain.
    Time saving, handy tool to help install a chain at the correct tension.
    Leaves you with both hands free to connect the chain.

    PARTS CATALOG INDEX

    Accessories
    Axles
    Bearings
    Band Brakes
    Disc Brakes
    Cables
    Cargo Nets
    Centrifugal Clutches

    Chain & Links
    Chain Lube
    Engine Parts
    Gaskets, B&S
    Jackshafts
    Kill Switches
    Manco Parts
    Max Torque Belts

    Mini Bike Parts
    Mini Chopper Parts
    Pedals (foot)
    Rims and Hubs
    Safety Flags
    Safety Padding
    Shock Absorbers
    Spacers/Bushings

    Spark Plugs
    Sprockets
    Steering Wheels
    Throttle Parts
    Tie Rod Ends
    Tires & Tubes
    Tools Page
    Trouble Shooting

    Gear Ratio Chart
    Go Kart Catalog
    Mail In Order Form
    Mini Bike Page
    Ordering Information
    Return Policy
    Service Tips
    Site Map

    Comet Torque Converters: Comet Drive Belts, Clutches & Parts . Home . Parts Catalog

    gokartsupply.com

    Page Last Updated: 04/20/2008
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