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COMET TORQUE CONVERTER CATALOG INDEX

Asymmetric: 30 Series Parts 3hp-8hp
Asymmetric: 30 Series Complete Kits
Symmetric: 20 Series Parts for 3-8hp
Symmetric 40,44 Series Parts 8-18hp
Symmetric 94C & 90D Series Clutches
Symmetric 500 & 858 Series Clutches

Comet Drive Belts & Charts
Quick Reference Belt Charts
Comet: Dry Film Spray Lube
Jackshafts & Jack. Sprockets
Speed Limiters 20 & 30 Series

Terms, Glossary
Gear Ratio Chart
The Service Tips
The Safety Rules
Trouble Shooting

How To Identify A Comet Torque Converter
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Individual Comet 40 Series Torque
Converter Driver Clutches & Driven Pulleys

NOTE: These Comet 40 Series Symmetrical Components are
SOLD SEPARATELY, THESE ARE NOT COMPLETE COMBO PACKS


If you need to install a new system, order one driver clutch and one driven pulley.
The 40 & 44 Series Components can be mixed since they both use a 7/8" top width belt.
40 Series Drivers

40 Series Symmetrical Driver Clutches
8hp to 18hp 4 cycle Recommended

SOLD OUT UNTIL AUGUST

Part Number Description Price Add to Shopping Cart
203015A DRIVER 1" BORE 40 SERIES 144.50
The Driver Clutch slides directly onto the engine crankshaft.
Clutch Engagement: Minimum 1600 RPM, Maximum 3100 RPM
Requires a crankshaft with a 1/4" keyway and tapped end.
Uses a 7/8" Top Width Belt


40 Series Symmetrical Driven Pulley
7-1/2" Outer Diameter

Part Number Description Price Add to Shopping Cart
209133A DRIVEN 3/4" BORE 40 SERIES 149.50
#209133A CURRENTLY UNAVAILABLE - DO NOT ORDER
209151A DRIVEN 5/8" BORE 40 SERIES 149.50
The Driven Pulley slides directly onto a keyed jackshaft.

The model 40 is a rugged piece of machinery. The drive clutch is composed of heavy walled stamped steel to withstand the extreme rigors of rough applications. Whenever there is a need, want and use for a torque sensitive drive system device that is infinitely variable form engagement to the highest speeds attainable (within the pitch diameter range), the 40 model system should be considered.


Individual Comet 44 Series Torque
Converter Driver Clutches & Driven Pulleys

NOTE: These Comet 44 Series Symmetrical Components are
SOLD SEPARATELY, THESE ARE NOT COMPLETE COMBO PACKS


If you need to install a new system, order one driver clutch and one driven pulley.
The 40 & 44 Series Components can be mixed since they both use a 7/8" top width belt.
44 Series Drivers

44 Series Symmetrical Driver Clutches
8hp to 18hp 4 cycle Recommended

OUT OF PRODUCTION
NOT CURRENTLY AVAILABLE

Part Number Description Price Add to Shopping Cart
209709A DRIVER 3/4" BORE 44 SERIES 149.50
209418A DRIVER 1" BORE 44 SERIES 149.50
209706A DRIVER 1 1/8" BORE 44 SERIES 149.50
The Driver Clutch slides directly on the engine crankshaft.
NOTE: Mounting bolt not included. Use a bolt long enough to engage the threads in the engine crankshaft at least 2-1/2 times the bolt diameter.
Uses 7/8" Top Width Belt


44 Series Symmetrical Driven Pulley
8-1/2" Outer Diameter Components

Part Number Description Price Add to Shopping Cart
211377A DRIVEN 5/8" BORE 44 SERIES 199.50

The Magnum 44 continuously variable transmission torque converter system for up to 18 HP applications is a rugged piece of machinery. The drive clutch is designed to withstand the extreme rigors of rough applications. The driven unit is of the same quality construction as the drive clutch. Application possibilities cover a wide range. By changing pucks and spring, you can convert the Magnum from the standard 4 cycle setup to be used on 2 cycle engines.


40 and 44 Series General Information

The Comet 44 Magnum Series and the 40 Series are designed to withstand the extreme rigors of rough applications including recreational vehicles such as ATV`s, utility vehicles, golf carts, and the E.T.V (Economy Transportation Vehicle). Materials handling and other commercial uses: oil well pumps, tractors, tillers, mowers, construction equipment, plus industrial equipment, in short, wherever there is a need for a torque sensitive drive system device that is infinitely variable from its low to high range.

How does a Comet torque converter work? The drive clutch is activated by centrifugal force from the engine crankshaft. The moveable sheave of the clutch is forced in as the RPM of the engine is increased. This contacts the drive belt. The drive belt will then be forced to a larger diamter within the clutch sheaves, thus pulling it to a smaller diameter within the driven unit sheaves. The moveable sheave of the driven unit is forced out, allowing the belt to seek its smaller, high speed ratio diameter. As this happens, the speed from the engine transferred to the final drive is increased.

This webpage contains information on the 44 drive clutch and the 40 and 44 driven units, either of which may be used in combination with the 44 drive clutch.

Speed Reduction Ratios

44 MAG w/40 44 MAG w/44
HIGH - LOW HIGH - LOW
1:1 - 2.43:1 1.24:1 - 2.83:1
OVERALL
2.43
OVERALL
2.29

40 Series Driven Pulleys have a 7-1/2" outer diameter,
44 Series Driven Pulleys have an 8-1/2" outer diameter

IMPORTANT! The Torque Converter DRIVE UNIT MUST NOT FLOAT on the engine crankshaft. It must be bolted tight against the engine crankshaft shoulder. Recommended Torque for bolt - 24 ft. lbs. to 30 ft. lbs. Max.

RECOMMENDED HP - MAX 18 H.P. 4 CYCLE

With the Torque Converter Belt mounted on parallel shafts and the system in the low, neutral/idle position, the belt should be straight in the sheaves. The belt when straight in the sheaves should also be square to the engine crankshaft and jackshaft.

The center line of crankshaft and the jackshaft must be parallel at all times.

Adjusting The Spring Tension Of The Driven

By increasing the spring tension of the torque sensing system ... the power ratio of the system (Driver and Driven) can be held longer at higher engine r.p.m.'s before it's overcome by the clutch driver.
To shorten the time required for the driven member to attain it's speed ratio, DECREASE the amount of spring tension of the torque sensing cams. This will allow the r.p.m. of the drive clutch to overcome the power ratio of the driven unit at a faster rate in a lower r.p.m. range.

Torque Converter Maintenance

Inspect the torque converter on a regular basis for dirt, frayed belts and any other potential problem obvious from a visual inspection. Always service units before each season. Maximum service interval recommended is each 50 hours of operation.

Drive and driven pulleys should be parallel. Friction faces must be smooth and free of dirt, corrosion, oil or grease. Belt must be dry, straight, and free of cracks, breaks and uneven wear. Operating the vehicle in a dusty environment will require more frequent servicing.

Indicators of a torque converter system requiring cleaning and lubrication are erratic or jerky engagement upon acceleration and a tendency to apparently "lock" into a particular speed (a second cause of jerky engagement is an excessively loose drive chain). If either one of these conditions exist, service the unit immediately. Both driver and driven pulleys should be disassembled and cleaned.

Replacement Insert Buttons

Cam Buttons

Black Insert Buttons For Driven Units

Part Number Description Price Add to Shopping Cart
206458A BAG OF THREE INSERT BUTTONS 19.99

GLUE INTO PLACE WITH CONTACT CEMENT OR SIMILAR PRODUCT

All of the plastic buttons must be in place at all times. Do not run the system if ANY of the buttons are missing. Missing buttons will allow the driven pulley to open too far allowing the belt to fall down into an area of the pulley where rivets are present. These rivets will destroy the belt. The buttons also keep the movable sheave from spinning, they reduce friction between the cam and the movable sheave and they prevent metal to metal contact thus acting as shock absorbers. The buttons play a very important role in the performance of a torque converter system.

COMET TORQUE CONVERTER CATALOG INDEX

Asymmetric: 30 Series Parts 3hp-8hp
Asymmetric: 30 Series Complete Kits
Symmetric: 20 Series Parts for 3-8hp
Symmetric 40,44 Series Parts 8-18hp
Symmetric 94C & 90D Series Clutches
Symmetric 500 & 858 Series Clutches

Comet Drive Belts & Charts
Quick Reference Belt Charts
Comet: Dry Film Spray Lube
Jackshafts & Jack. Sprockets
Speed Limiters 20 & 30 Series

Terms, Glossary
Gear Ratio Chart
The Service Tips
The Safety Rules
Trouble Shooting

How To Identify A Comet Torque Converter
Home . Comet Main . Parts Catalog . Go Karts . Mail In Order Form . FAQ . Site Map

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Page Last Updated: 07/07/2010
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