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Brake Bands for 4-3/16" (4"),
4-3/4" (5") and 6" Brake Drums |
| Part Number |
Description |
Width |
Price |
Add to Shopping Cart |
| 4316 |
BRAKE BAND 4-3/16" (4") |
1" WIDE |
14.99 |
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| 04-10312 |
BRAKE BAND 4-3/4" (5") |
1" WIDE |
16.99 |
|
| 203234A |
BRAKE BAND 6" -- (6") |
1" WIDE |
29.99 |
|
Measure your brake drum before ordering
The 4" bands are used on Yerf Dog Go Karts, Kartco Go Karts, Road Boss Go Karts, ThunderKarts and many other brands with 4-3/16" brake drums. The 5" bands are used on Carter Brothers Go Karts with 4-3/4" brake drums. The 6" brake bands are used on 6" brake drums. Loop diameter .375 - .125 slot
6" Brake Band Part #203234A will NOT work on Yerf-Dog Go Karts |
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4" and 6" Live Axle Brake Bands |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 04-9195 |
BRAKE BAND 4" W/RETAINER |
16.50 |
|
| 4" Live Axle Brake Band Part #04-9195 replaces Manco Part #1492 |
| 2513 |
BRAKE BAND 6" W/RETAINER |
32.50 |
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Measure your brake drum before ordering
These brake bands have a "squared off" style retainer that keeps the brake band from slipping off the drum. Best for "live axle" applications because of the length of the retainer arms. The 4" band fits 4-3/16" OD brake drums. The 6" band fits 6" OD brake drums. Both of these bands are commonly used on Manco live axle go karts.
6" Brake Band Part #2513 will NOT work on Yerf-Dog Go Karts |
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Manco Brake Bands for 4-3/16" (4") Drums |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 1036 |
BRAKE BAND 4" W/RETAINER |
19.75 |
|
| This is a four inch brake band with a "rounded off" style retainer arms to keep the brake band from slipping off the brake drum. It's commonly used on Manco single wheel pull go karts. |
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Brake Band Installation
Brake Band To Frame: Locate the brake stud which is welded to the rear left side of the engine base in many cases. Slide the bottom end of the brake band onto the brake stud and insert a cotter pin through the slot of the brake band and the hole of the brake stud. The head of the cotter pin should be toward the rear of the frame. Separate the prongs of the cotter pin and bend them backward. Ensure that the brake band is securely fastened to the brake stud. If your kart uses a brake band with retaining arms such as brake band part #1492 or #1036 (pictured above) then orient the retaining arms toward the top.
Brake Band To Rod: Some brake rods are bent on the end like the one shown in the illustration. Other go karts and mini bikes are equipped with a straight brake rod that has no bent end to connect the rod to the brake band so you have to use a Clevis Pin (Part #9118 shown below) to connect the band to the rod. Align the end hole of the brake rod with the loop in the brake band making sure the brake rod is positioned in the slot of the brake band. Place one (1) flat washer on the clevis pin and slide it completely through the brake band and brake rod. Place the cotter pin through the hole of the clevis pin. Separate the prongs of the cotter pin and bend them backward. It is important to test the brakes at this time. Fully apply the brake and try to rotate the drive wheel. The drive wheel must not turn with the brake applied.
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Brake Band and Straight Rod Application
This photograph is an example of an application using a straight ended brake rod with a brake band, clevis pin, washer and cotter pins. The brake band set up shown is a Manco single wheel pull go kart but this method is considered to be universally proper. If your brake doesn't stop the kart as required you probably need to adjust the brake rod itself. |
Brake Rod Adjustment
1 -- The brake rod should be adjusted, (effectively shortened), if the brake pad does not press hard enough to stop the vehicle.
2 -- To adjust the brake, shorten the brake rod by removing the fastener through its forward end, then reassemble the connection by using the next hole toward the rear.
WARNING - Do not overtighten the fasteners, the pedal must be able to move freely.
3 -- Additional adjustment can be made in a similar manner to vehicles equipped with a scrub brake system ("brake paddles" that rub your back wheels to a stop), which can also be adjusted at the rear of the brake rod where it attaches to the brake lever.
WARNING - Ensure proper fasteners in good condition are installed throughout the brake system. Failure of these fasteners may cause brakes to fail.
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Clevis Pins For Use With Brake Rods |
| Part Number |
Description |
Dimensions |
Price |
Add to Shopping Cart |
| 9118 |
CLEVIS PIN |
APPROX. 1/4" X 1-1/4" |
1.25 |
|
| This part is used to connect a straight brake rod to a brake band. The clevis pin goes through one of the eyelets of the brake band and the rod adjustment hole. A cotter pin and flat washer are used to hold the pin in place. See the black and white Straight Rod Application picture above. |
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Brake Band Pins For Use With Brake Cables |
| Part Number |
Description |
Dimensions |
Price |
Add to Shopping Cart |
| 04-8200 |
BRAKE BAND PIN |
APPROX. 3/8" X 1" |
1.49 |
|
Used to hook up brake cables to brake bands.
This brake pin clamps to the innercable with a set screw (included). |
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Hardware Kit For 1/4" Brake Rods |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 2279 |
BRAKE ROD HARDWARE KIT |
7.99 |
|
| Kit includes a plated, forged steel 2-1/4" long clevis, 3/4" long clevis pin and 1/16" x 1/2" cotter pin. The shank is drilled and threaded 1/4-28. The clevis pin has a hole for the cotter pin. (you have to provide the brake rod, this kit does not include a rod) |
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Ball End Brake Lever For 7/8" Handlebars |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 1731 |
BRAKE LEVER 7/8" HANDLEBARS |
13.99 |
|
| Replacement brake lever for 7/8" handlebars, includes cable adjuster. |
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Brake Drums
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Steel 4-3/16" Brake Drum (4") |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 04-485 |
4" STEEL BRAKE DRUM |
6.99 |
|
| 4-3/16" (4") Steel Drum with one set of four 5/16" bolt holes and one set of four 3/8" bolt holes. The 5/16" bolt holes are on a 2-13/16" Bolt Hole Circle. The 3/8" bolt holes are on a 2-7/8" Bolt Hole Circle. 2" center hole. |
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4-3/16" Manco Brake Drum (4") |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 1246-16 |
BRAKE DRUM 4IN - ZINC PLTD |
16.50 |
|
| 4-3/16" (4") diameter brake drum. Has two different sets of mounting holes: One set with three 5/16" mounting holes on a 3-1/4" bolt hole circle and One set of four 3/8" mounting holes on a 3" bolt hole circle. 1-5/8" center hole. Use with Manco brake band Part #1036. |
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Universal Brake Drums for 1" Live Axles |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 207505A |
LIVE AXLE BRAKE DRUM 4" |
29.50 |
|
| 4.203" Brake drum that slides onto any 1" round live axle with a 1/4" keyway, set screw included. Required 1/4" key NOT included. Keystock is available on the Centrifugal Clutches Page. |
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Brake Cables
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Heavy Duty Universal Brake Cable |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 04-264 |
CABLE - BRAKE 60" |
8.50 |
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Brake Cable For Use With Disc Brake
or Azusa Internal Expanding Brakes |
| Part Number |
Description |
Price |
Add to Shopping Cart |
| 260-190 |
34" DISC BRAKE CABLE |
10.50 |
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| 04-266 |
56" DISC BRAKE CABLE |
11.50 |
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| The 34" cable fits Fox and Rupp front wheels. The 56" cable fits Fox and Rupp rear wheels. Also used in many other applications of go karts and mini bikes. |
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Pedals
Page Last Updated: 04/17/2009
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