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COMET TORQUE CONVERTER CATALOG INDEX

Asymmetric: 30 Series Parts 3hp-8hp
Asymmetric: 30 Series Complete Kits
Symmetric: 20 Series Parts for 3-8hp
Symmetric 40,44 Series Parts 8-18hp
Symmetric 94C & 90D Series Clutches
Symmetric 500 & 858 Series Clutches

Comet Drive Belts & Charts
Quick Reference Belt Charts
Comet: Dry Film Spray Lube
Jackshafts & Jack. Sprockets
Speed Limiters 20 & 30 Series

Terms, Glossary
Gear Ratio Chart
The Service Tips
The Safety Rules
Trouble Shooting

How To Identify A Comet Torque Converter
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Comet TAV2 Complete Systems

Asymmetric 30 Series Torque Converter
Kits For 3-8hp Go Karts and Mini Bikes

Torq-A-Verter 2

Comet TAV2 30 Series Complete Kits
Available For 3/4" or 1" Bore Crankshafts

Kits For #35 Chain, 12 Tooth Jackshaft Sprocket
Part Number Description Contains 30
Series Pulleys
Price Add to Shopping Cart
218352A TAV2 3/4" BORE #35 CHAIN 219552A & 219456A 169.99
218354A TAV2 1" BORE #35 CHAIN 219554A & 219456A 189.99
Kits For #40,41 or 420 Chain, 10 Tooth Sprocket
218353A TAV2 3/4" BORE #41/420 CHAIN 219552A & 219456A 169.99
218355A TAV2 1" BORE #41/420 CHAIN 219554A & 219456A 189.99

These kits have a super nice cast aluminum mounting plate with a built-in 5/8" jackshaft and a plastic cover that completely encloses the system. Drive belt, mounting hardware and installation instructions included. All kits use a 3/4" top width Comet drive belt #203589A.

Do Not Request UPS Next Day Air or UPS 2nd Day Air Service Online for any of these kits due to their weight. It is possible to ship next day or second day air but it's considerably more expensive than the shipping price shown online. Please call us for a quote on premium shipping services if you must have a kit right away.

Individual 30 Series Pulleys, Parts & Technical Information

This is an asymmetrical type torque converter system which means the sheave faces are non-symmetrical. They have different angles. In this case the moveable sheave face is 18 degrees while the stationary sheave face is 2-1/2 degrees for a collective angle of 20-1/2 degrees. Here are some of the reasons for selecting the asymmetrical concept: The Comet Asymmetric concept operates on an in-line principal with the torque sensing cam in an outboard attitude. This is the only system designed to operate this way, thus providing the proper alignment for the final drive chain to be on the same side of the vehicle as the P.T.O. This offers some very significant advantages to mounting requirements in many cases. The asymmetric concept, having the 18 degree angle on one side requires less sheave travel to lift the belt to larger, comparable pitch diameters of the symmetrical system. This makes it possible to force the belt to a diameter within the drive clutch (at high RPM) that exceeds the usual 1:1 ratioof standard systems. The TAV2 can actually attain an .90:1 or 10% overdrive.

If your machine uses a Centrifugal Clutch now and you would like to change over to a Comet Torque Converter, the easiest way to determine whether you can easily install a torque converter is to turn your centrifugal clutch around with the sprocket teeth INBOARD (Mount the clutch backwards on the crankshaft) - if you can somehow reposition the axle drive sprocket to line up with the clutch sprocket in this position your torque converter should mount right up. You may have to slide your axle drive sprocket about an inch closer to the motor to get both sprockets lined up properly.

IMPORTANT! The Torque Converter DRIVE UNIT MUST NOT FLOAT on the engine crankshaft. It must be bolted tight against the engine crankshaft shoulder. Recommended Torque for bolt - 24 ft. lbs. to 30 ft. lbs. Max.

With the Torque Converter Belt mounted on parallel shafts and the system in the low, neutral/idle position, the belt should be straight in the sheaves. The belt when straight in the sheaves should also be square to the engine crankshaft and jackshaft.

The center line of crankshaft and the jackshaft must be parallel at all times.

Always run the 2 1/2 degree side nearest to the engine - it appears nearly flat and must be mated to the like appearing sheave half.

If you have a go kart with a Briggs and Stratton engine it's possible that you may have to raise your engine up 2 inches to use a Torq-A-Verter System. If you have a Tecumseh engine no modifications should be required.

Here's How The Asymmetric 30 Series Functions

Neutral Low Range
Torque Conv. at Idle Torque Conv. at Low Range
The asymmetric belt has no engagement during the idling of the engine. The system is Neutral--with no belt friction and no drag. As the engine throttle is opened the Driver pulley flanges begin closing together via centrifugal force. The Drive Belt engages, driving the Driven unit pulley at it's largest diameter. This is the most powerful ratio of the system.
Intermediate Range High Range-Overdrive
Torque conv at mid-range Torque conv at high range
As the engine R.P.M. increases, the Driver pulley flanges continue to close together. This action, in turn, is squeezing the belt out to a larger Driver unit diameter. This action is dependent on acceleration and lack of torque load on the Driven element, allowing its pulley flanges to open thus creating a smaller driven unit diameter. If the torque load is increased this ratio is reversed instantly and smoothly to its requirement. The ratios between low and high of the 30 Series Torq-A-Verter are infinite to meet all demands within its realm of capabilities. At it's highest speed (overdrive) and lowest load demand, the Driven unit pulley flanges are wide open providing the smallest possible belt contact diameter. The Drive unit pulley flanges, at this point, are closed to provide the largest possible belt contact diameter. The unique asymmetric arrangement of the belt and pulley angles allow the belt to exceed diameters possible with the standard "V" pulleys, thus overdrive.

Comet TAV1 Cover

Replacement TAV Cove

Thick Snap On Cover For The Classic
TAV1 Torq-A-Verter Kit Pictured Below

Part Number Description Price Add to Shopping Cart
200383A TAV 30 SERIES COVER 29.99
Snap On Plastic Cover for Comet 30 Series Torq-A-Verter 1 Systems. Also used on older 5hp and 6hp Manco Go Karts. This cover will NOT fit the new style TAV2 Systems.

Classic TAV1 System


Comet Torque Converter Lube


Comet Dry Film Lubricant GP-730A

Part Number Description Price Add to Shopping Cart
204804 SPRAY LUBE - COMET 18.75
Extend the life of your equipment merely by regularly freeing it of belt residue and belt dust. 11 oz Spray Can. Comet GP-730A dry-film lubricant is super stuff for your Comet torque converter. Don't let your equipment get "All Gummed Up!" or excessive parts wear will result. Can not be shipped UPS Next Day or 2nd Day Air.

About GP-730A Lubricant

GP-730A is specially formulated for the unusual requirements of torque converter systems operating in dusty-dirty-sandy situations. GP-703A bonds to the surface being sprayed within one to two minutes or less in normal air-drying conditions. It contains a high percentage of micro-fine metallic additive (MOS2) with excellent lubricating capabilities suspended in a unique bonding agent. It will not "dust away" or dislodge and bonding occurs without heating or baking. Even under sliding pressure it actually bonds to most ferrous and non-ferrous metals as well as to plastics, fibrous, wood, glass, rubber and many other friction surfaces. It greatly enhances effectiveness of normal lubricants applied over it. It's non-corrosive, inert to water, oil and many acids, solvents and alkalis. It contains no oil, grease, wax or silicone; it will not attract dust or dirt. GP-730A greatly lowers metal to metal contact and thus reduces power consumption and torque loss.

Belt driven torque converter driver and driven clutches found in current day snowmobiles, ATV's, mini bikes, utility vehicles, go karts, etc., like most mechanical devices require a schedule of regular preventative maintenance; this includes CLEANING and RE-LUBRICATION. Equipment operated in DUSTY, MUDDY, or SANDY conditions need more intensive care and frequent lubrication . . . maybe even after every use, depending on the application. Clutch and driven units, even if not exposed to such extreme conditions, still require a lubrication that will perform reliably without "breaking down", one that will not "sling away", one that will withstand the many thousands of pounds per square inch of the centrifugal and torque pressure and one that will perform equally well on a variety of friction surfaces such as the plastic guide buttons, steel rollers and pins, steel ramps and counter weights, fiber and metal bushings, etc. The wear problems frequently attendant in this type of equipment are compounded by any lubricant capable of attracting dust, dirt , sand, etc. Even belt dust and metal particles resulting from the driver clutch and driven units' own wear will be trapped and accumulated in any kind of moist lubricant including oils, grease, anti-seizing compounds and the popular lubrication/water-displacing agents supposedly dry, but actually leave a "waxy" residue. Use of any such lubricant tends to trap this foreign matter, resulting in formation of a "cutting compound" type of abrasive action as well as a sticking and gumming action. A genuine dry lubricant will prevent this while increasing operating efficiency and part life too.

Temperature Service Range: -300 degrees F (-184 C) to + 700 degrees F (+371 C)
A nozzle extension tube is provided with can for concentrating and focusing the spray and reducing waste.

Wear gloves when using GP730A lube, avoid ALL contact with skin
and fingernails. Never apply the lubricant indoors, use outdoors only.

NOTE: COMET GP730A IS NOT SUITABLE AS ROLLER CHAIN LUBE.

Factory Authorized Comet Distributor

COMET TORQUE CONVERTER CATALOG INDEX

Asymmetric: 30 Series Parts 3hp-8hp
Asymmetric: 30 Series Complete Kits
Symmetric: 20 Series Parts for 3-8hp
Symmetric 40,44 Series Parts 8-18hp
Symmetric 94C & 90D Series Clutches
Symmetric 500 & 858 Series Clutches

Comet Drive Belts & Charts
Quick Reference Belt Charts
Comet: Dry Film Spray Lube
Jackshafts & Jack. Sprockets
Speed Limiters 20 & 30 Series

Terms, Glossary
Gear Ratio Chart
The Service Tips
The Safety Rules
Trouble Shooting

How To Identify A Comet Torque Converter
Home . Comet Main . Parts Catalog . Go Karts . Mail In Order Form . FAQ . Site Map

gokartsupply.com

Page Last Updated: 04/20/2008
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